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High-Precision THT AOI Machine Wave Solder Pre-inspection Automatic Optical Inspection Equipment

High-Precision THT AOI Machine Wave Solder Pre-inspection Automatic Optical Inspection Equipment

نام تجاری: HSTECH
شماره مدل: D13-400
مقدار تولیدی: 1 عدد
قیمت: negotiable
شرایط پرداخت: T/T
توانایی عرضه: 100 کامپیوتر در ماه
اطلاعات دقیق
محل منبع:
چین
گواهی:
CE,ISO
ابعاد (L×W×H):
702mm*661mm*1440mm
وزن:
140 کیلوگرم
حداکثر عرض PCB:
400 میلی متر
منبع هوا مورد نیاز است:
نه
منبع تغذیه:
AC 220V ± 10 ٪ ، 50Hz
گارانتی:
1 سال
جزئیات بسته بندی:
چوبی
قابلیت ارائه:
100 کامپیوتر در ماه
برجسته کردن:

THT AOI machine for wave solder

,

automatic optical inspection equipment

,

high-precision soldering robot

توضیحات محصول
High-Precision THT AOI Machine Wave Solder Pre-inspection Automatic Optical Inspection Equipment
D13-400 THT AOI Machine - Wave Solder Pre-inspection Automatic Optical Inspection
Product Overview
The D13-400 is a professional THT through-hole AOI inspection machine specifically designed for pre-wave solder PCBA quality inspection. This advanced system is dedicated to detecting manual inserted component defects including missing parts, wrong parts, reversed polarity, offset skew, barcode and QR code identification. Utilizing advanced deep learning and computer vision algorithms, the machine delivers stable and high-precision inspection performance, perfectly matching wave solder production line front-end quality control requirements.
Technical Specifications
Parameter Specification
Brand HSTECH
Model D13-400 THT AOI (Before Wave Soldering)
Application Pre-wave soldering inspection for THT/through-hole PCBA
Max PCB Width 400mm
PCB Length Unlimited
PCB Thickness Support all standard thicknesses
Camera 20MP color area-scan industrial camera
FOV 300mm × 400mm
Resolution 66μm
Minimum Detectable Component 5×5mm (presence, polarity, silkscreen)
Minimum Silkscreen Recognition 2.5×2.5mm
Code Recognition 1D barcode (Code 128), QR/DM code (≥5×5mm)
Light Source Custom high-brightness LED tunnel light
Control System Ubuntu 19.2 LTS 64-bit
CPU Intel 12th Gen i5
GPU NVIDIA 8G
Memory 32GB DDR4
Storage 256GB SSD + 2TB HDD
Monitor 23.8" FHD touchscreen
Inspection Functions Missing/wrong/reversed components, skew, excess parts, OCR reading
Software Features Deep learning, SPC analysis, MES connection, remote control
Machine Dimension (L × W × H) 702mm × 661mm × 1440mm
Weight 140kg
Power Supply AC 220V ±10%, 50Hz
Max Power Consumption 350W
Operating Temperature 0-45℃
Humidity 20%-80% RH (non-condensing)
Air Source Required No
Core Advantages & Highlights
  • Professional Pre-wave Solder Inspection: Customized for THT manual insertion process, perfectly matching wave solder upstream quality control workflow.
  • High Precision Optical Configuration: 20MP color area array camera with high-brightness tunnel light, 66μm ultra-high resolution for stable imaging of complex PCB and dense components.
  • Powerful Defect Detection Ability: Comprehensive coverage of missing, wrong, reverse, offset, and redundant components with OCR character recognition and barcode/QR code reading capabilities.
  • Intelligent Deep Learning Algorithm: Utilizes CNN and advanced deep learning models with continuous self-learning capabilities for improved recognition accuracy and stability.
  • Easy Operation & Fast Programming: No complex parameter setting required; online first-piece capture and automatic modeling with over 80% success rate.
  • Strong Compatibility & Expandability: Supports up to 6 types of mixed board testing, multi-panel inspection, MES system integration, and production data traceability.
  • Remote Debugging & Support: Enables remote monitoring, program adjustment, and fault debugging to reduce on-site maintenance time and cost.
  • Stable Hardware Configuration: Intel i5 12th Gen processor with NVIDIA 8G GPU and 32GB memory for reliable long-term mass production operation.
  • No Air Source Required: Simplified factory layout with easy installation and deployment for lower workshop transformation costs.
Application Industries & Scenarios
  • Home appliance electronics
  • Industrial control and power supply products
  • Automotive electronic through-hole assembly
  • Communication equipment PCB production
  • Medical electronic THT assembly line
  • All wave solder front-end manual insertion production lines
Benefits of THT AOI Before Wave Soldering
Traditional manual visual inspection suffers from low efficiency, subjective judgment, inspection misses, and high labor costs. When defective boards flow into wave soldering, they cause batch soldering defects, increase rework difficulty, and waste raw materials and working hours.
Deploying D13-400 AOI before wave solder provides:
  • Replacement of heavy manual visual inspection
  • Early blocking of abnormal PCBA
  • Reduction of wave solder rework and scrap rates
  • Full-process data recording and quality traceability
  • Improved production automation and factory intelligent management
Software & Intelligent Management Value
  • Real-time production data output and SPC analysis
  • Automatic defect classification with Pareto charts and trend analysis
  • Comprehensive traceability by barcode, QR code, work order, and time period
  • Optional NG board stop line and position control
  • Multi-station voice alarm system for quick operator response
  • Centralized re-judgment for multiple production lines
Machine Design & Layout Advantages
Integrated sheet metal structure with compact overall dimensions saves valuable workshop space. The humanized monitor bracket features telescopic adjustment for comfortable viewing angles. Standard industrial mainstream hardware and well-known brand electrical components ensure long-term stable operation, low failure rates, and easy daily maintenance.
High-Precision THT AOI Machine Wave Solder Pre-inspection Automatic Optical Inspection Equipment 0